AiravataEngineering

Concrete restoration & spalling repair

Concrete spalling, where the concrete cracks and breaks away because the reinforcing steel inside has corroded and expanded, is one of the most common structural problems in South Florida's coastal and aging buildings. Airavata provides the engineering side: assessing the condition, then specifying and sealing the repair.

Spalling is frequently identified during a recertification or milestone inspection. We evaluate the extent, determine what the structure requires, and prepare sealed repair documents a restoration contractor can build to.

Start a project

Concrete restoration, in the field

01 / 05

Oceanfront, and aging.

Decades of salt air work quietly on the structure behind the finishes.

Scroll through the restoration

What’s involved

What the code requires.

  • Structural assessment of the spalling, delamination, and reinforcement corrosion.
  • Repair specifications: remove unsound concrete, prepare and treat or supplement the reinforcement, and restore the section.
  • Sealed repair details and notes for the permit and the restoration contractor.
  • Coordination with a recertification or milestone report where the spalling was identified.

How it works

From field to seal.

01

Assess

The extent of spalling, delamination, and corrosion is evaluated in the field.

02

Evaluate

We determine what the affected members and connections require structurally.

03

Specify

Repair methods, materials, and reinforcement treatment are specified.

04

Sealed details

Sealed repair drawings and notes are issued for the permit and the contractor.

Common questions

Concrete restoration & spalling repair, FAQ

What causes concrete spalling?

Most often, corrosion of the embedded reinforcing steel. As the steel rusts it expands and forces the surrounding concrete to crack and break away, exposing more steel to the salt-laden coastal air, which accelerates it. Water intrusion and original construction defects also contribute.

Do I need an engineer for spalling repair?

Where spalling affects structural members, yes. An engineer assesses whether the member's capacity is compromised and specifies a repair that restores it. We prepare the sealed repair documents; a restoration contractor performs the work.

Is spalling repair connected to recertification?

Often. Spalling and corrosion are among the conditions a recertification or milestone inspection flags. When an inspection identifies structural distress, engineered repair documents are typically part of bringing the building back into compliance.

Have a project like this?

Send the address and scope. We'll confirm what the code requires and what a sealed package looks like.

Prefer to talk? Call 305-393-0690